When designing the hydraulic system, it is
necessary to optimize the design to achieve the minimum pressure drop.
Hydraulic system designers have found that using a combination of valves
and blocks with the correct cartridge is an effective way to optimize
the system. When using this method, it is important to choose the
correct size of the hydraulic valve, drill hole and runner.
It is
also important to choose the right hydraulic hose or hard hose to
connect to the hydraulic block. Hoses and rigid tubes need to be of
appropriate diameter, length, smoothness, and shape to accommodate
hydraulic flow. Hoses or rigid tubes that are too small can cause
turbulence and overheating. Too large a hose or hard pipe can increase
the cost, size, and weight of the system.
To understand the
"right size" of hydraulic hoses and pipes, you need to first understand
the nature of the fluid and friction. When a fluid flows, it loses
mechanical energy to overcome the viscous forces in the fluid. In
hydraulic systems, this loss is considered a pressure drop in the flow
direction
Every component of a hydraulic system causes a pressure drop, valve, hose,hydraulic fitting, a filter, etc. This lost energy is transferred to the hydraulic fluid to raise the temperature of the oil.
The
friction coefficient in the hydraulic pipeline largely depends on the
smoothness of the inner wall of the pipeline, and the friction
coefficient has a great influence on the pressure loss. It is generally
believed that the inner wall of the hydraulic pipeline is relatively
smooth. Based on years of experience, designers have summarized the
recommended value of the appropriate flow rate of the hydraulic fluid in
the oil pipeline:
The flow in the hydraulic oil line can be
estimated according to the flow required by the actuator, and the
recommended value is adopted for the flow rate. In this way, the inner
diameter of the pipeline can be determined. The calculation formula of
the inner diameter of the pipeline is as follows:
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Hydraulic fitting knowledge How to choice the right hose